The line is designed for producing the foamed seat of automotive. It adopts 20~50 station with elliptical layout, chain driving system by servo motor or converter motor. The trolleys run along the ground rail and is driven by chain driving system. The heating type adopts mould temperature controller or hot steam. The line mainly consists of following process: recycle chain driving, air exhausting for fixture, tilting for fixtures, automatic unlocking, automatic open, manual unloading, manual clean, manual daubing releasing agent, manual loading assisting parts, automatic injection, automatic closing, automatic air connecting, fixture moving in position, automatic locking to fixture, curing recycle etc. The line is suitable for high production efficiency.
技术性能参数Technical Data
1、 循环工作台车尺寸(LⅹB)mm: 1700×850(或按客户要求);
Trolley dimension: 1700×850 (or according to requirements);
2、 充注形式: 机器人自动充注(客户自备);
Injection type: automatic injection (robot provided by buyer)
3、 充注介质: 按产品要求由客户确定;
Foaming agent: according to requirement provided by buyer
4、 生产线循环速度: 10~30秒/1台车;
Recycle speed: 10~30s/trolley
5、 工位数: 20~50;
Station: 20~50
6、 台车搭载模具: 大模具1个/1台车、小模具2个/1台车;
Trolley for Fixture: big fixture with 1 trolley, small one with 2
7、 模具合模方式: 气囊锁模;
Closing type: gasbag locking device
8、 驱动方式: 电机减速机驱动牵引链牵引台车运行;
Driving system: motor driving chain that pulls trolleys.
9、 加热方式: 蒸汽加热或模温机水加热;
Heating type: steam or mould temperature controller
10、 压缩空气供应量: 1″(≥0.5MPa),5M³/H;
Air supply: 1″(≥0.5MPa),5M³/H;
11、 电容量: 50~150KW(380v,50Hz);
Power supply: 50~150KW(380v,50Hz);
售前技术服务流程:客户提供样品以及产品要求→我们提供技术方案以及详细报价
为了节省投资金额,缩短投资周期,达到,请您事先将以下资料提供给我们:
① 要发泡的产品或者焊接的塑料件;
②产品所使用的材质;
③产品打标发泡或焊接要求及验收方法:
④生产规模,测算到每班(8h)产量;
当您并未确定订购我们的发泡或焊接设备时,同样可以享受以上售前服务。
售中技术服务流程:设备安装调试→客户现场培训
①按合同工期交付设备;
②免费上门安装、调试;
③对操作、维护和管理等相关人员进行培训;
④提供工艺指导,您产出产品。
售后技术服务流程:设备终生维护→客户定期回访
①对于简单故障,技术人员通过电话指导客户自己排除;
②对于复杂故障,预判断设备故障情况并向客户列表报价;
③省内 24 小时,省外 48 小时内到达故障现场;
④定期回访,不断提高服务质量。
凡购买维吉尔的设备,一年内免费保修,并以优惠价格提供终身服务。
其他服务内容:一、各式发泡机和焊接机的维修
二、自动化设备(发泡机、焊接机)的改造
联系我时,请说是在找找去看到的,谢谢!